Customer Overview
A Swiss customer specializing in the chemical industry needed a portable, durable, and efficient filtration system to filter ultra-fine solid particles from liquids. The system required precision, corrosion resistance, and mobility to handle hazardous liquids safely. After thorough consultations, we custom-designed a Portable Filtration System that met their exact needs.
Product Specifications
Filter Element:
The filtration system uses a polypropylene microporous membrane as the core filter element. This membrane is ultrasonically welded into a pleated structure, which maximizes the surface area and enhances filtration efficiency. With a filtration accuracy range of 0.1 to 100 microns, this system is ideal for capturing ultra-fine solid particles in the liquid, ensuring cleaner and safer outputs.
Filter Housing & Components:
The filter housing, pipelines, and trolley components are made from 304 stainless steel, known for its durability and resistance to corrosion. This material ensures a long service life, even when handling aggressive liquids. The use of stainless steel also prevents any contamination of the liquid being filtered, maintaining the purity of the output.
Quick-Connect Flange System:
To streamline operation and maintenance, the system features a 1-inch quick-connect flange for easy disassembly and assembly. The seal rings are made from PTFE (Teflon), a material renowned for its resistance to strong acids and alkalis, providing a reliable seal even under harsh conditions.
Mobile Design:
For ease of use, the entire filtration system is mounted on a four-wheel trolley. This portable design allows operators to move the filtration unit easily between different workstations or areas, ensuring flexibility in various industrial environments.
Safety and Reliability:
The system is driven by an air source, ensuring explosion-proof performance when handling flammable or hazardous liquids. The pneumatic drive system is ideal for environments where electrical components might pose a risk, ensuring safe transport and filtration of dangerous chemicals.
User-Friendly Features:
The rational design of the structure and carefully selected components make the system stable, safe, and reliable. It is easy to operate and maintain, reducing downtime and ensuring smooth operations.
Challenges
The customer required a filtration system capable of handling corrosive liquids and hazardous environments. The system needed to maintain high filtration precision while being portable and easy to operate. Additionally, the system had to be designed with explosion-proof features due to the nature of the chemicals being processed.
Solution
We proposed a filtration system with a polypropylene microporous membrane filter to capture ultra-fine particles efficiently. The 304 stainless steel housing and PTFE gaskets provided the necessary durability and chemical resistance, ensuring the system’s longevity and reliability. The inclusion of an air-driven mechanism eliminated the risk of explosions, and the portable trolley design added flexibility, allowing the system to be used across various areas of the plant.
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